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技术指南

美国ACU-RITE光栅尺SENC50郑州办事处


发布日期:[2017-09-12] 共阅[1555]次

美国ACU-RITE光栅尺SENC50郑州办事处

For any workpiece materials; with spiral cable; 
ID 283 273-S1

The KT 130 is a 3-D triggering edge finder. This means it can also be used for nonconducting materials. The stylus is deflected when it contacts the workpiece, and the edge finder sends a triggering signal over the connecting cable to the 200S or 300S digital readout.

The KT 130 edge finder allows you to set datums quickly and easily, without leaving marks on the workpiece.

Control Systems

MILLPWR G2

MILLPWRG2     

Powerful yet easy to operate 
CNC retrofit systems for knee
mills and bed mills.

Faster set-ups, shorter run times and a major boost in productivity are just one "powerful easy" retrofit away. Our new MILLPWRG2 control and retrofit kits can turn just about any knee mill into a powerhouse money-maker.

USB and Ethernet compatible, it features a bright 12.1" high resolution display, 1 GHz processor and plenty of programming capabilities – estimated runtimes, expanded tool/datum offsets, enhanced tool paths, plus a dxf converter.

The SENC 150 from ACU-RITE is the ideal scale for all applications. 
The compact and robust design, and the numerous possibilities for mounting, make it ideal for retrofitting. The slight dimensions and high accuracies of this ball-bearing guided encoder, which uses the reflected light method, are ideal prerequisites for use in metrology applications.

  • Robust design
  • Resolutions from 0.5 μm to 5 μm
  • Output signals: TTL
  • Measuring lengths from 75 mm to 3075 mm
  • Distance-coded reference marks

Specifications

?Brochure     ?Documentation
Measuring standardGlass scale with incremental graduation
Accuracy grade± 5 μm
Measuring length ML MetricMounting spar optional
75 100 125 150 175 225 275 300 325 350 375 400 425 475 525 625 675 725 775 825 875 925 950 1000 1050 1100 1250 1350 1400 1550
 Mounting spar included in items supplied
1675 1850 2000 2150 2300 2575 2825 3075
Measuring length ML Inch

2 4 6 8 10 12 13 14 16 18 20 24 26 28 30 31.5 32 35 36 38 40 42 48 52 54 60 65 72 78 84 90 100 110 120

Incremental signalsTTLTTL x 5TTL x 10
Grating period
Integrated interpolation
20 μm
without

As the result of its extremely compact dimensions, the SENC 50 linear encoder in many different types of applications and situations. It is especially suitable if the installation space is limited or otherwise restricted.

  • Compact dimensions
  • Resolutions from 0.5 μm to 5 μm
  • Output signals: TTL
  • Measuring lengths from 50 mm to 525 mm
  • Distance-coded reference marks

Specifications

?Brochure     ?Documentation
Measuring standardGlass scale with incremental graduation
Accuracy grade± 3 μm
Measuring length ML MetricMounting spar optional
50 75 100 125 150 175 200 225 250 275 300 325 350 375 425
475 525
Measuring length ML Inch

1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 18 20

Incremental signalsTTLTTL x 5TTL x 10
Grating period
Integrated interpolation
20 μm
without
20 μm
5-fold
20 μm
10-fold
Signal period20 μm 4 μm 2 μm 
Measuring step5 μm1 μm0.5 μm
Reference marksDistance-coded
without load5.1 V ± 0.1 V/< 180 mA5.1 V ± 0.1 V/< 220 mA
Electrical connectionCable in metal armor, with 9 pin D sub connector; length: 3 m
Cable length≤ 6 m (total length with ACU-RITE cable)
Traversing speed≤ 60 m/min
Required moving force≤ 2.2 N
Operating temperatureTemperature 0 to +50 °C; humidity 25% to 95% (no condensation forming)
Storage temperatureTemperature –20 to +70 °C; humidity 20% to

The 300S is equipped with a 5.7-inch color flat panel display (replaces the cathode-ray monitor of the VRO300) for position values, dialogs and inputs and soft keys. The soft keys are used for diverse functions, mainly for operation and parameterization. The 300S display unit is designed as a sturdy upright unit with splash-proof full travel keypad for use in the workshop. It supports all operations with straightforward interactive menus on its large, easy-to-read color flat screen. In addition, the 300S is capable of all the functions of a programmable counter, such as the creation, editing, storing and running of programs. Numerous programs with differing names can be saved in the program list.

  Register your product here! 

Milling Specific Features

  • Bolt hole pattern calculations with graphics (full and partial circles/linear patterns)
  • Centerline calculation enables you to establish work piece zero and midpoints
  • Edge finder/touch probe input

Turning Specific Features

  • Lock axis feature
  • Instant radius/diameter conversion
  • Taper Calculator

Specifications

?Brochure     ?Documentation
ApplicationMilling, drilling, turning
Axes2, 3, and 4 from A to Z and Z0
Encoder inputsTTL
Display stepAdjustable, max. 7 digits
Linear axis: 1 mm to 0.0001 mm
Angular axis: 1° to 0.001° (00° 00' 01'')
Display5.7-inch color flat-panel display for position values, dialogs and inputs, and soft keys
Status displayTool, reference point, operating function, feed rate, ABS/INC, mm/inch, stopwatch
Axis displayStandard
Functions
  • 10 reference points
  • 99 tools
  • REF reference-mark evaluation for distance-coded or single reference marks
  • Distance-to-go mode
  • Axis Coupling
  • Scaling factor
  • mm/inch switching
  • Absolute-incremental display
  • On-screen help and operating instructions
  • Graphic positioning support (Near Zero warning)
  • Pocket calculator
For turning
  • Taper calculator
  • Radius/diameter switching
  • Freezing the tool position for back-off
  • Vectoring: X/Y display of the traverse path with inclined top slide
For milling/drilling/boring
  • Calculation of positions for hole patterns (circular and linear patterns)
  • Tool radius and tool length compensation
  • Probing functions for reference-point acquisition with Edge Finder: "Edge," "Centerline" and "Circle center"
CyclesOblique line, circular arcs; only for milling, drilling, boring:circular and linear hole patterns
Error compensation
  • Axis error: Linear and nonlinear over up to 200 points
  • Backlash compensation: for compensation of reversal error
Data interfaceRS-232-C/V.24 300 to 115 200 baud
Switching I/O
  • Input for Edge Finder (with switching signal or contact triggering)
  • Further input/outputs over the IOB 49 external input/output unit
AccessoriesTilt/swivel mount, mounting arm, Edge Finder (for milling)
Power connection100 V~ to 240 V~ (–15 % to +10 %), 47 Hz to 63 Hz; 30 W
Operating temperature0° C to 45° C
Protection (IEC 60 529)IP 40 (IP 54 front panel)
Weight2.6 kg

The ACU-RITE 200 series with LCD screen technology offers the possibility of running different types of operations with just one readout.

Simply use the software to switch between turning mode or milling and drilling mode.

The context-sensitive graphical user support on the crystal-clear LCD screen makes working with the ACU-RITE 200 series a pleasure.

  Register your product here! 

Milling Specific Features

  • Bolthole pattern calculations with graphics (full and partial circles/linear patterns)
  • Centerline calculation enables you to establish workpiece zero and midpoints
  • Edge finder input
  • I/O (option)

Turning Specific Features

  • Lock axis feature
  • Instant radius/diameter conversion
  • Taper Calculator
  • CSS (option)

Specifications

?Brochure     ?Documentation
ApplicationMilling, drilling, turning
Axes2 or 3 from A to Z and Z0
Encoder inputsTTL
Display stepAdjustable, max. 7 digits
Linear axis: 1 mm to 0.0001 mm
Angular axis: 1° to 0.001° (00° 00' 01'')
Display5.7” monochrome flat-panel display for position values,
dialogs and inputs, and soft keys
Status displayTool, reference point, operating function, feed rate, ABS/INC, mm/inch, stopwatch
Axis displayStandard
Functions
  • 10 reference points
  • 16 tools
  • REF reference-mark evaluation for distance-coded or single reference marks
  • Distance-to-go mode
  • Axis Coupling
  • Scaling factor
  • mm/inch switching
  • Absolute-incremental display
  • On-screen help and operating instructions
  • Graphic positioning support (Near Zero warning)
  • Calculator
For turning
  • Taper calculator
  • Radius/diameter switching
  • Freezing the tool position for back-off
  • Vectoring: X/Y display of the traverse path with inclined top slide
For milling/drilling/boring
  • Calculation of positions for hole patterns (circular and linear patterns)
  • Tool radius and tool length compensation
  • Probing functions for reference-point acquisition with Edge Finder: "Edge," "Centerline" and "Circle center"
CyclesOblique line, circular arcs; only for milling, drilling, boring:circular and linear hole patterns
Error compensation
  • Axis error: Linear and nonlinear over up to 200 points
  • Backlash compensation: for compensation of reversal error
Data interfaceRS-232-C/V.24 300 to 115 200 baud
Switching I/O
  • Input for Edge Finder (with switching signal or contact triggering)
  • Further input/outputs over the IOB 49 external input/output unit
AccessoriesTilt/swivel mount, mounting arm, Edge Finder (for milling)
Power connection100 V~ to 240 V~ (–15 % to +10 %), 47 Hz to 63 Hz; 30 W
Operating temperature0° C to 45° C
Protection (IEC 60 529)IP 40 (IP 54 front panel)
Weight2.6 kg

The ACU-RITE VUE is an up-to-three-axis device mainly used as position display unit for simple infeed and positioning tasks, such as on grinding machines, drilling and boring machines, press brakes, crosscut saws, for positioning on rotary tables, etc. The clear and unambiguous display of the current position value on the large, clearly structured LCD screen makes working with the VUE easy and reliable.

The position display unit has a robust housing and a membrane keyboard.

  Register your product here! 

Milling Specific Features

  • Bolthole pattern calculations with graphics (full and partial circles/linear patterns)
  • Centerline calculation enables you to establish workpiece zero and midpoints

Turning Specific Features

  • Lock axis feature – used in conjunction with tool offsetting, lets you establish tool offsets with the tool under load, resulting in reduced tool deflection.
  • Instant radius/diameter conversion

Specifications

?Brochure     ?Documentation
ApplicationDrilling, milling, grinding, positioning
AxesUp to 3 from A to Z
Encoder inputsTTL
Display stepAdjustable, max. 7 digits
Linear axis: 1 mm to 0.0001 mm
Angular axis: 1° to 0.001° (00° 00' 01'')
Display5.7” monochrome flat-panel display for position values, dialogs and inputs, and soft keys
Status displayTool, reference point, operating function, feed rate, mm/inch, scaling factor, stopwatch
Functions
  • 10 reference points
  • 16 tools
  • REF reference-mark evaluation for distance-coded or single reference marks
  • Distance-to-go mode
  • Scaling factor
  • mm/inch switching
  • On-screen help and operating instructions
  • Graphic positioning support (Near Zero warning)
  • Pocket calculator
For turning
  • Radius/diameter switching
  • Freezing the tool position for back-off
For milling/drilling/boring
  • Tool radius compensation
Error compensation
  • Axis error: Linear and segmented over up to 200 points
  • Backlash compensation: for compensation of reversal error
Data interfaceUSB (type B connector), up to 115 200 baud
AccessoriesBase, mounting arms
Power connection100 V~ to 240 V~ (–15 % to +10 %), 47 Hz to 63 Hz; 25 W
Operating temperature0° C to 45° C
Protection (IEC 60 529)IP 40, front panel IP 54
Weight2.6 kg


SENC 50
由于其极其紧凑的尺寸,在许多不同类型的应用程序和情况的SENC 50线性编码器的结果。 这是特别合适的,如果安装空间有限或受限制。
紧凑的尺寸
从0.5微米到5微米的分辨率
输出信号:TTL
50 mm测量长度,以525毫米
距离编码参考点
产品规格
测量标准玻璃光栅尺与增量式光栅精度等级±3微米测量长度ML公制安装板可选 
50 75 100 125 150 175 200 225 250 275 300 325 350 375 425 
475 525测量长度ML英寸增量信号TTLTTL×5TTL×10光栅周期 
内部细分20微米 
无20微米 
5倍20微米 
10倍信号周期20微米4微米2微米测量步5微米1微米0.5微米参考点距离编码无负载5.1 V±0.1 V / <180毫安5.1 V±0.1 V / <220毫安电气连接电缆的金属铠甲,用9针D sub连接器,长度:3米电缆长度≤6米(总长与ACU-RITE电缆)遍历速度≤60米/分钟要求的移动力≤2.2?工作温度温度0到+50°C,湿度25%至95%(无冷凝形成)储存温度温度-20?+70℃,湿度20%至95%(无冷凝形成)防护等级EN 60 529IP 53时,按照安装说明安装重量0.5公斤+ 0.3公斤/米测量长度
主要型号:VUE型、200S型、300S型、SENC 50、SENC 150、MILLPWR系列、3500i型
近50年来,ACU-RITE品牌代表了zui的读出系统,精密玻璃鳞片和数控系统。 ACU-RITE是ISO 9001认证的设施,提供广泛的设计和制造的产品在美国,也是海德汉公司在的精密测量技术和系统家族的一部分,以支持其客户*的服务和支持网络。海德汉公司已制定内部政策和程序已到位,以确保ACU-RITE开展ACU-RITE的质量声明的目标,坚持以ISO9001的严格标准:2000。而质量的政策和程序覆盖全公司的活动,影响产品质量的一致性原则,在ACU-RITE的流程,并不断提高广泛适用于整个。 ACU-RITE相信这些原则为ACU-RITE的客户,并成为一个成功的公司长期的根本。这是ACU-RITE的信念,ACU-RITE的政策和程序文件,给了ACU-RITE一个有益的平台,从中不断提高ACU-RITE的运作方式,并建立一个正式的质量管理体系,表明重要的东西给ACU-RITE的客户,海德汉公司的质量承诺。


ACU-RITE是一个设备到三个轴位置显示装置主要用于简单的进料和定位任务,如磨床,钻床和镗床,折弯机,横切锯,转台定位,等明确和毫不含糊的大,结构清晰的液晶屏幕上显示的当前位置值与VUE容易和可靠的工作。位置显示单元有一个坚固的外壳和键盘膜。
VUE读出系统
在ACU-RITE VUE主要是用来作为简单的进给和定位任务,如磨床,钻床,镗床,折弯机,横切锯,用于定位的旋转工作台位置显示单元向上到三轴设备等当前的位置值大,结构清晰的液晶屏幕上的清晰和明确的显示,使与VUE工作方便,可靠。位置显示单元具有坚固的外壳和键盘膜。
铣削的特点
螺栓孔模式的计算与图形(全部或部分转/线性模式)
中心线计算,您可以建立工件零点和中点
车削的特点
锁定轴功能 - 与工具抵销配合使用,可让您建立刀具补偿与工具下的负荷,从而降低刀具变形。
即时半径/直径转换
ACU-RITE线性编码器

ACU-RITE电子尺常见故障现象及处理方法
滑动变阻式电子尺常见故障现象及处理方法电子尺实际上就是一个滑动变阻器,是作为分压器使用,以相对电压来显示所测量位置的实际位置。因此,就对这个装置(电子尺)提出了几点要求:
一、供电电压要稳定,工业电源要求±0.1%的稳定性,比如基准电压10V,允许有±0.01V的波动,否则,会导致显示的较大波动。如果这时的显示波动幅度不超过波动电压的波动幅度,电子尺就属于正常。
二、供电电源要有足够的容量,如果电源容量太小,容易发生如下情况:合模运动会导致射胶电子尺显示跳动,或熔胶运动会导致合模电子尺的显示波动。特别是电磁阀驱动电源于电子尺供电电源在一起时容易出现上述情况,严重时可以用万用表的电压档测量到电压的波动。如果在排除了静电干扰、高频干扰、对中性不好的情况下仍不能解决问题,也可以怀疑是电源的功率偏小。
三、不能有外界的干扰,包括静电干扰和高频干扰。因此,设备的强电线路与电子尺的信号线应分开线槽。电子尺应使用强制接地支架,且使电子尺外壳(可测量端盖螺丝与支架之间的电阻,应小于1Ω电阻)良好接地,信号线应使用屏蔽线,且在电箱的一端应予将屏蔽线接地或接直流电源负极。静电干扰时,一般万用表的电压测量非常正常,但就是显示数字跳动;高频干扰时其现象也一样。验证是不是静电干扰,用一段电源线将电子尺的封盖螺丝与机器上某一点金属短接即可,只要一短接,静电干扰立即消除。但高频干扰就难以用上述办法消除,而且机器手、变频节电器多出现高频干扰,可以用停止机器手或变频节电器的办法验证。
四、不能接错电子尺的三条线,1#、3#线是电源线,2#是输出线除1#、3#线电源线可以调换外,2#线只能是输出线。上述线一旦接错,将出现线性误差大,控制精度差,容易显示跳动等现象。如果出现控制非常困难,就应该怀疑是接错线。
五、安装对中性要好,角度容许±12°误差,平行度偏差容许±0.5mm,是指某一误差,如果角度误差和平行度误差都偏大,就会导致显示数字跳动。在这种情况下,一般可以用万用表的电压档测出电压的波动。一定要作角度和平行度的调整。请特别注意:在现场将电子尺的铝合金支架更换成不锈钢支架后,同时应将拉杆牵引安装位升高2 mm。否则,接地问题解决了,又形成了不对中的问题,必须同时解决。
六、对于使用时间很久的电子尺,由于前期产品无密封,可能有很多杂质,并有油、水混合物,影响电刷的接触电阻,导致显示数字跳动,可以认为是电子尺本身的早期损坏。
七、电子尺显示故障的处理简单。设备上只要一只数字式万用表,一段电线即可,只要综合分析,判断问题和解决问题不是困难。

 
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